Food processing companies are energy-intensive. They use a lot of energy and water to process food. This can result in huge bills. However, this doesn’t mean that you cannot minimize wastage. Switch to a better supplier. Use electricity for business comparison sites. With the right tips and tricks, you can make your food production line efficient. Here are practical tips and tricks for minimizing wastage of energy in a food production line.

Leverage Technology

With the help of thermal cameras, you can effectively track where heat losses occur in your business office. These devices work by helping you identify where energy losses are taking place. Plus, they’re outfitted with light meters that make it easier for you to assess how your lighting systems work.

Change Light Fixtures

In this modern world, there are numerous lighting options to choose from. However, it’s important to shop around for fixtures that are both affordable and energy-efficient. Remember, not all lighting options are the same. They’re all designed to offer different levels of illumination and energy efficiency. Switch to LEDs. They are long-lasting. Additionally, they provide more light than conventional lighting options. They don’t produce a lot of heat. 

Government Certification

Most governments offer accredited energy rating systems that result in substantial energy savings. These certifications can be utilized to convert a business into a more energy-efficient space.

Proper Insulation Will Reduce Energy Loss

If your space isn’t properly insulated, you might experience massive energy losses. Sealing your windows and doors is extremely important. It can help in keeping the air-conditioned air in. For the exteriors of your building, consider opting for weatherproofing. With the right type of insulation, your building will be naturally kept cool and warm.

Optimize Your Refrigerator and Chillers

Refrigeration can significantly increase your energy bills. To minimize this, there are several steps you should undertake:

• Avoid overcooling to reduce your energy-related costs
• Upgrade to energy-efficient systems
• Perform regular maintenance on your systems and pipework
• Keep your refrigeration doors closed to prevent energy loss

Boiler Maintenance Is Important

Make sure that your burners are well-functional. Poorly operating boilers can significantly increase your energy costs. For further savings, consider switching off your burners when they aren’t in use. You may also want to incorporate heat recovery systems into your boiler unit.

Insulate Pipework

Insulate your pipework. Steam, refrigeration, and heating systems are typically outfitted with pipework. So, it’s always important to make sure that these systems are kept in good working condition. Plus, they should be properly insulated in order to minimize potential energy losses.

Efficient Use of Energy Intensive Air Compressing Systems

Switch off your appliances. Did you know that idling compressor can still consume over forty percent of their full load? Thus, it’s worth turning them off when not in use. Don’t forget to reduce the system pressure and carry out regular maintenance on your equipment.

 Improve Your Lighting Systems

LED bulbs are the most energy-efficient lighting options. They’re more energy-efficient than other lighting solutions. Installing motion sensors can further minimize your energy costs.

Motor Sizing

Choose the right motors and drive belts. This can help in reducing your company’s operating costs. Switch off your motors when they aren’t used and install auto sensors for effective control of operations.

Initiate Water-Saving Solutions

Make sure that your water systems are well-insulated. This is an incredible way to save water. Another way to reduce your utility costs is to recycle process water. Although the initial cost of installing self-closing taps is quite high, the long-term savings can be substantial.

Process Measurement, Control

Take control of your business processes. This can reduce your energy costs by up to ten percent. It involves ensuring that process equipment units are units efficiently controlled and operated. You should also ensure that your equipment and appliances are regularly calibrated.

Energy Management System                                

Install auto sensors to monitor system inefficiencies. This will help you establish potential areas of energy savings. Another effective way of minimizing energy use is to switch off appliances when they aren’t in use.

When striving to reduce energy consumption, you should undertake the following measures: monitor, assess, control, and create sustainable gains.

Monitoring Will Bring Better Results

Invest in digital power-monitoring devices. This will allow you to effectively track energy consumption details. The devices are designed to track your company’s energy-related data. You can utilize them for monitoring water and energy use within your facility.

With this information, you can devise effective ways of minimizing your energy consumption.

Analyzing Is Important

Monitoring systems serve as the baseline for the accurate collection of energy-related data. Nonetheless, critical data analysis allows plants to make better decisions regarding their energy consumption levels.

An energy-management software can help you identify potential areas of energy loss. Plus, it can help you identify proper corrective actions to mitigate the losses.

Controlling

After carefully analyzing the data, go ahead and develop an action plan. Then, install automatic sensors to capture energy savings. If you want your processing to become energy efficient, consider programming your equipment to turn off when nothing is being produced. Optimization systems will effectively control the starting and stopping of your systems.

Consider Sustaining Gains

Once you understand how energy is consumed in your company, you’ll be able to create sustainable energy reduction goals. If you aren’t able to control your power use, reducing energy costs can be extremely difficult. That’s why you need to collect the right information. Fortunately, technologies are currently available that allow you to accurately monitor and analyze both your energy consumption, as well as, quality.

In today’s world, energy is no longer an unmanageable expense. So, don’t allow your business to suffer immense losses when you can readily adopt energy-efficient practices and improve your company’s profitability.

The Bottom-Line

You don’t have to pay huge food production line energy bills. You can cut down on these bills. Technology can help you monitor wastage and realize cost-saving opportunities. Leveraging energy-efficient food appliances can also reduce energy usage. Use the right lighting fixtures. Use the above tips and tricks to minimize the wastage of energy in your food production line.